High-temperature superconductors (HTS) and advanced fusion technologies require precisely manufactured coils with reproducible winding quality. For this purpose, robotic winding systems with multi-robot coordination shall be developed and investigated. The goal of this thesis is the development and implementation of a ROS-based path planning and synchronization concept for the automated winding of fusion coils using two cooperating robots.
Tasks
- Familiarization with the fundamentals of fusion coils, robotic winding processes, and ROS-based motion planning
- Analysis of the existing robotic setup and kinematics of both robots (coil rotation robot and winding robot)
- Mathematical description of tangent-based winding trajectories on the coil surface
- Development of a transformation pipeline for mapping tangent end points into the rotating TCP (tool center point) frame of the first robot
- Design and implementation of a ROS-based motion planning strategy for the second robot to follow the transformed tangent end points
- Development of a synchronization scheme for both robots to enable coordinated motion (coil rotation and synchronous winding)
- Integration, testing, and experimental validation of the approach on the existing laboratory setup
- Evaluation of path accuracy, synchronization quality, and winding reproducibility
- Documentation of the methods, implementation, and experimental results
Requirements
- Strong interest in robotics, motion planning, and control of multi-robot systems
- Basic knowledge of robot kinematics and coordinate transformations
- Experience with ROS (preferably ROS1 as currently the setup runs in ROS1) and Linux is an advantage
- Programming skills in Python and/or C++
- Structured, independent working style and reliability in experimental work
- Ability to work in a team
- Very good German and/or English skills in spoken and written form (at least B level)
The thesis can start immediately. Please send your application including current grade transcript, relevant certificates, proof of language level (exception: native speakers DE/EN), and curriculum vitae by e-mail.
Kategorien:
Forschungsbereich:
Art der Arbeit:
Masterarbeit, ProjektarbeitStudiengang:
Energietechnik, Informatik, IPEM, Maschinenbau, Mechatronik, WirtschaftsingenieurwesenKontakt:
Valentin Henrich, M.Sc.
FAPS - Friedrich-Alexander-Universität Erlangen-Nürnberg
Elektromotorenproduktion
- Telefon: +491732162033
- E-Mail: valentin.henrich@faps.fau.de

![[PA/MA] Robot Kinematics and Path Synchronisation for Fusion Magnet Coil Winding](/wp-content/uploads/2025/12/Robot-Kinematics-and-Path-Synchronisation-e1764939634584.png)